Global rotomoulding industry leader
At ROTO, we pride ourselves on being a leader in the rotomoulding industry, dedicated to transforming your ideas into high-quality products. With a robust development process and a commitment to excellence, we ensure that every project is executed with precision and care.
Our development process
01
Your idea
The journey begins with you. Whether you present a simple sketch or a fully developed concept, our team of qualified technicians is ready to help bring your idea to life. We believe that collaboration is key, which is why we offer various communication methods and brainstorming sessions. We work closely on the details to create a comprehensive, feasible plan.
02
Development / Design
Our state-of-the-art R&D department is staffed with over twenty experienced technical experts specializing in rotational moulding. We guide you through every stage of development, starting with a thorough design verification process and conducting detailed feasibility studies to ensure your project meets its goals.
We offer a comprehensive range of services to optimize your product development:
- Prototyping: Create initial models to visualize and test your product before full-scale production.
- Computer Simulation: Use advanced simulation techniques to predict product performance and optimize designs for efficiency.
- 3D Design: Our team produces detailed 3D models, providing a clear representation of your product’s final form, down to the smallest details.
- Production and Assembly Aids: We develop specialized tools, jigs, and fixtures to streamline the production process, ensuring that your product meets critical characteristics with precision and consistency.
By combining cutting-edge technology with our industry expertise, we ensure your product is designed and manufactured to the highest standards, delivering both efficiency and accuracy.
03
Mould
manufacturing
At ROTO, we specialize in producing molds tailored for rotomoulding using three technologies:
- Sheet Metal Moulds: Ideal for simpler designs, offering durability and precision.
- Cast Aluminium Moulds: Perfect for more complex shapes, providing excellent thermal conductivity.
- Milled Aluminium Moulds: Crafted from solid blocks, allowing for intricate designs and high-quality finishes.
In our workshop, we take customization seriously. We prepare mould surfaces according to your specific requirements, offering surface finishes such as sandblasting or polishing to achieve the desired aesthetic and functional properties.
04
Sample production
Once the moulds are prepared, we proceed to sample production. This crucial step allows us to create initial products that closely adhere to your specifications. We conduct First Article Inspections (FAI) to verify that the product meets all technical and quality requirements, working closely with you to ensure everything aligns with your expectations.
At this stage, we also begin training our workers on the technical requirements to ensure a smooth transition to full-scale production. Necessary adjustments based on sampling/testing results are made to facilitate this transition before serial production.
05
Serial production
Our streamlined serial production process is designed for efficiency and scalability. We utilize the latest technologies and best practices to ensure that each product meets our high standards of quality. Our flexible production capabilities allow us to adapt to your changing needs, whether you require small or large quantities.
06
Quality control
Quality assurance is integral to our operations. Every product undergoes rigorous quality control processes to ensure it meets the highest standards. We utilize a Manufacturing Execution System (MES) within our company to provide traceability throughout the production process, ensuring every step is documented and monitored for quality and compliance.
Our quality control measures include:
- Control Inspections: Tailored inspections based on customer requirements to ensure compliance with all relevant standards.
- Dimensional Control: Comprehensive checks on critical dimensions and characteristics, with detailed reporting for accuracy.
- Leakage Testing: Rigorous testing procedures to verify that products meet specific leakage specifications.
- Wall Thickness Control: Ensuring uniformity and strength across the product for consistent performance.
- Functionality Assessments: Testing to confirm that products perform as intended, meeting all operational and technical criteria.
This thorough approach guarantees that our products not only meet but exceed expectations in terms of quality and reliability.
Explore our technologies
Our competitive advantage is that the company is vertically integrated and thus we can offer all services to our business partners. We are dedicated to utilizing advanced technologies to elevate our production processes and deliver superior results.
Our expertise spans several key areas:
Design
Mould production
Rotational moulding
Robot moulding
Custom welded products
Assembly & finalization
How we redefine
rotomoulding technology
At ROTO, our team of over 20 technical experts specializes in rotational moulding, blending creativity with precision. They work collaboratively with clients from concept to production, ensuring every detail is handled with professionalism and care. We prioritize communication and teamwork to deliver high-quality products, tailoring our solutions to meet your specific needs.
Our robust development process is designed to bring your ideas to life, whether you’re starting from a sketch or a complete design. We utilize advanced prototyping, computer simulations, and 3D design techniques to optimize each product. From initial design verification to tooling and production aids, our development team ensures your project is efficient and successful.
Quality control is at the core of our operations. We employ a comprehensive Manufacturing Execution System (MES) to track and ensure each product meets our strict standards. From dimensional control and leakage testing to wall thickness and functionality assessments, our quality measures ensure consistency and reliability in every product.
Continuous research and innovation drive our approach to rotomoulding. Our R&D department leverages cutting-edge technology to redefine industry standards, conducting feasibility studies and improving processes to ensure we stay at the forefront of the industry. Our commitment to innovation allows us to deliver products that are both efficient and high-performing.
ROTO’s commitment to quality and sustainability is demonstrated through our ISO 9001 and ISO 14001 certifications, ensuring we meet global standards in quality management and environmental practices. We also collaborate with esteemed institutions such as FTPO (Faculty of Polymer Technology), the University of Ljubljana, and other certification and testing institutes, continually refining our processes to meet evolving customer needs and industry standards.
ISO 9001
– Quality management system.
Regulatory authority: Bureau Veritas
Received in 1996.
ISO 14001
– Environmental management system.
Regulatory authority: Bureau Veritas
Received in 2009.
ISO 27001
– International standard for information security management.
Received in 2009.
ISO/TS 16949 (including VDA 6.1 + QS9000)
– ISO/TS 16949 is a globally recognized standard that applies to organizations in the automotive supply chain. Together with ISO 9001, IATF 16949 specifies quality management system requirements for the design/development, production, assembly, and servicing of automotive products.
Received in 2009.
OHSAS
– OHSAS 18001 is a British standard for occupational health and safety and a safety management system.
Received in 2009.
EMAS
– The EMAS scheme is designed for evaluating and improving the environmental performance of organizations and informing the public about this topic.
Received in 2009.
EXAMINATION REPORT International Marine certification institute
– For the boats ROTO 450, IBIZA 450, and RIVER 460.
Received in 2020.
CE ISO 21487
– The international standard specifies the requirements for the design and testing of gasoline and diesel fuel tanks for internal combustion engines, intended for permanent installation in small vessels with a hull length of up to 24 meters.
Received in 2020.
ABYC
– The American Boat and Yacht Council (ABYC) is a non-profit organization that sets standards for the safe construction and maintenance of boats in the United States.
Received in 2005.
Explore all of our options in the ROTO catalogue
