Assembly & finalization
Precision and Perfection
At Roto, we pride ourselves on a meticulously planned assembly process that ensures the high quality of our products.
The process follows these steps:
1. Drilling holes
2. Processing and sanding
3. Cleaning
4. Installation of fittings and gauges
5. Testing
6. Packaging
Precise preparation of openings for component installation is crucial for the proper fitting of other components during assembly. After the openings are prepared, the products are processed by sanding, giving them a final appearance free of sharp edges or imperfections. Our mechanical processing procedures are meticulously designed to ensure uniformity across all products.
Ensuring the product is delivered in flawless condition also includes a thorough cleaning process to eliminate any unnecessary dirt or fine particles. This allows us to confidently deliver the product to our partners.
The entire assembly and packaging process is carefully logged in the MES system. This system ensures the traceability of each product for every process it undergoes, giving us full control over the product’s history.
See the process in detail
Quality and durability
We strive to deliver plug-and-play products to our partners, leaving nothing to chance. Depending on our partners’ requirements, we install all necessary fittings, sensors, gauges, or other components into the final product.
Before the product is prepared for delivery, it undergoes thorough testing based on:
– Internationally recognized standards
– Customer standards and requirements
– Internal standards
In the MES system, we record data in the background.
All workstations are digitalized, allowing for easy reporting of completed tasks. The extensive amount of data collected is used for managing and improving business processes and supporting business decision-making. This also provides accurate data for detailed analyses, which are essential for regular operational meetings and assist in the company’s strategic decisions.
The system enables the entry of documents necessary for individual items, ensuring that documents are always updated and accessible in digital form on all MES terminals. This allows for the possibility of an automated payment system based on productivity, serving as motivation for employees.
For each product, we input parameters determined by precise measurements while considering specified tolerances. Each product receives a printed label with a serial number, which serves as a tracking mechanism.
Key Features for Producing High-Quality Products
The success of our assembly process lies in the knowledge and skills of our employees. Our team is trained to read technical blueprints, allowing for precise assembly of products and correct installation of all components.
Workers demonstrate excellent manual skills, essential for handling small parts and accurately performing tasks like sanding and assembly. Attention to detail is critical, ensuring that all products are flawless before being delivered to our partners.
